How long can a 1W blue laser diode last
On average, they last 10,000 to 50,000 hours under normal conditions, though some can exceed 100,000 hours with proper care. If not, it's very possible as you say that the diode has degraded to the point where power loss is very noticeable. I suggest you read this Topic for some additional perspective: There's nothing magical about the 100% number that damages diodes. Honestly, it depends on several factors, and there is no simple chart to cover everything. how long does a typical diode laser last? my comgrow z1 10w laser was supposed to cut this 3mm thick cardboard as usual with s= 460mm/s p=75%.
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